International Dozer

How does a diesel run when the injection pump goes bad?

I have an old international dozer that starts up on gas to warm the engine then it switches to run on diesel. It runs great on gas which tells me compression is good. The problem is it smokes badly the turbo is off of it so that was not the problem. It seems to be bad on all cylinders could it be the injection pump? Im thinking that because it seems to smoke on all cylinders some maybe more then others. Or possibly could valves all be out of adjustment? Any ideas?

If the turbo is not installed (bypassed) it will blow a lot of smoke under a load. The injector pump is 'tuned' to be fueling with a turbo installed (so more air is being forced into the cylinders). Without the turbo in place, or without any boost, your just over fueling the motor, causing a bunch of black smoke. Either install the turbo (or another turbo) or just back off the throttle some. Excessive soot will also require oil changes more often because it contaminates the crankcase oil.

Usually during an injector pump failure (or pre-mature failure) you just have fueling issues, air can be injected with the fuel, lack of fuel, or sometimes excessive fuel (rare). The exhaust color usually turns white (like if it was cold), and you have irratic acceleration, engine surging, and rough/bucking operation.

I doubt that it would be the valves.

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admin posted at 2009-10-10 Category: Heavy Equipment